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ISO 9001:2015 Certified | A wholly owned subsidiary of CUMI
Mining & Mineral Processing
When Abrasive Wear Drives Maintenance and Downtime
Mining and mineral processing equipment can face continuous sliding abrasion, slurries, and demanding operating conditions. When conventional materials wear too quickly, the result can be frequent component replacement, maintenance labor, and unplanned downtime.
3-10x Potential Component Life Extension
4,000+ Unique Shapes Manufactured
Complex Shapes Custom Manufacturing
Since 1994 Industrial Ceramics
operating conditions
Where Abrasion Becomes an Operating Problem
The most demanding areas of a mineral-processing system are often the points where material changes direction, moves at high velocity, or comes into continuous contact with equipment.
SCP silicon carbide components are used where abrasive wear, slurry exposure, and difficult service conditions can shorten the life of conventional materials.
Common challenges include:
Continuous Sliding Abrasion
Repeated contact with abrasive material can rapidly wear elbows, liners, chutes, and other high-contact surfaces.
High-Velocity Material Flow
Fast-moving particulate and slurry can concentrate wear at elbows, redirects, cyclone components, and other changes in flow direction.
Abrasive Slurries
Slurry environments can combine mechanical wear with chemical exposure, creating demanding conditions for conventional metals and other materials.
Difficult-to-Replace Components
Custom or complex geometries may require a purpose-built component rather than an off-the-shelf wear product.
WHY SIlicon carbide
Designed for Demanding Wear Environments
Silicon carbide is exceptionally hard and highly resistant to abrasive wear, making it well suited for components exposed to continuous contact with mineral and particulate flow.
Abrasion Resistance
Hardness approaching that of diamond makes silicon carbide well suited to continuous abrasive wear and particulate contact.
Chemical Resistance
Silicon carbide offers strong resistance to many acidic, alkaline, and slurry environments where chemical exposure can shorten component life.
Thermal Performance
Silicon carbide maintains its properties at elevated temperatures and offers strong thermal shock resistance where operating conditions involve significant temperature changes.
Custom Geometry
SCP manufactures silicon carbide components in custom and near-net-shape configurations for applications where standard wear products may not provide the required geometry.
Applications
Common Mining & Mineral Processing Applications
SCP silicon carbide components are used in applications where abrasive material flow, slurry exposure, and wear can limit component service life.
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Hydrocyclones and cyclones
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Chutes and transfer points
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Slurry handling systems
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Centrifuges and separation equipment
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Screw conveyors
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Pneumatic conveying
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Fine grinding and micronizing
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Abrasive material redirects
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Reactor and quench systems
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Piping and inline flow components
Components Manufactured
Silicon Carbide Components for Mining & Mineral Processing
Component Shape Reference
Cyclone inlet heads
Apexes
Separators
Centrifuge components
Liners
Flow components
Reactor components
Grinding components
Wearback elbows
Chutes
Wyes
Piping
Feedboxes
Quench components
Micronizing components
Apex nozzles
Case studies
Proven Performance
Application-Focused Support
SCP considers operating conditions, component geometry, wear mechanisms, temperature, and chemical exposure when evaluating a material and component solution.
Reliable Delivery
> 95% on-time delivery helps customers plan maintenance and replacement requirements.
In-House Patterning & Tooling
Patterns and tooling are developed and maintained in-house, giving SCP greater control over precision, revisions, and production scheduling.
Customer Advocate
Each customer receives a customer advocate who serves as a single point of contact for any and all questions through every stage.
Custom & Complex Geometries
SCP has manufactured more than 4,000 unique shapes, including complex and large monolithic components.
Easier Repeat Orders
Your proprietary tooling remains with SCP, creating an established manufacturing foundation for future replacement and repeat orders.
Common Questions
Common Questions on SiC for Mining & Mineral Processing
Considering a Change to Your Mining & Mineral Processing Components?
Whether you're replacing a worn component, looking for longer service life in an abrasive application, evaluating silicon carbide against another material, or developing a new component, SCP can review your application and discuss the available material and manufacturing options.